Eaton 9395 UPS 400V450-550 kVA (2x225 - 2x275 kVA)User’s and Installation Guide
2 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 1-1. Eaton 9395-550 (2*275) cabinet1.1.3 Customer Interfa
92 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EWARNINGPower is present inside the UPS cabinets.7.3.12 Transfer
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 93Revision E User’s and Installation Guide3. Press the CONTROLS pushbutton on the System Status menu bar.
94 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.3.17 Transfer from Bypass to Energy Saver SystemTo transfer th
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 95Revision E User’s and Installation Guide1. Press the CONTROLS pushbutton on the main menu bar. The Syste
96 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E5. Press the SELECT pushbutton on the UPS Command menu bar.The U
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 97Revision E User’s and Installation Guide2. On the System Status screen, select the UPM Command. The UPS
98 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EWARNINGPower is present inside the UPS cabinet until the upstrea
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 99Revision E User’s and Installation Guide7.3.29 Using the Remote Emergency Power-off switchA UPS emergenc
100 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 7-7. The normal positions of the MBS switches and rectif
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 101Revision E User’s and Installation Guide1. The normal start position should be the following:2. Turn ON
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 3Revision E User’s and Installation Guide• ConnectUPS -X Web/SNMP Card – This X-Slot card is provided as s
102 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.4 Multiple UPS distributed bypass operation7.4.1 Starting the
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 103Revision E User’s and Installation Guide1. Unfasten the front door latches and swing the doors open on
104 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.4.8 Start Variable Module Management System High Alert mode f
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 105Revision E User’s and Installation GuideNOTETo transfer to Normal mode after starting individual UPMs,
106 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E3. Press the CONTROLS pushbutton on the System Status menu bar.
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 107Revision E User’s and Installation Guide7.4.14 Transfer from Energy Saver System to Normal modeTo trans
108 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.4.16 Transfer from High Alert to Normal modeTo transfer the c
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 109Revision E User’s and Installation Guide1. On any UPS, press the CONTROLS pushbutton on the main menu b
110 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E5. Press the SELECT pushbutton on the Bypass Command menu bar.A
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 111Revision E User’s and Installation Guide7.4.23 Transfer from Normal to Bypass mode and shut down all UP
4 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E1.2.6 Separate rectifier input (factory-installed option)The Eato
112 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.4.25 Single UPM restartTo restart a single UPM from a shutdow
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 113Revision E User’s and Installation Guide7. Perform the LOAD OFF procedure in Section 7.4.31 on the UPS
114 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E11. Press the SELECT pushbutton on the UPM 1 Command menu bar.T
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 115Revision E User’s and Installation GuideNOTEIf the UPS is starting on a bus with other online parallele
116 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E4. On the Charger Control Command screen, select CHARGER OFF.5.
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 117Revision E User’s and Installation GuideStatus screen is displayed.2. On the System Status screen, sele
118 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ENOTEThe following instructions are for the Eaton-supplied REPO
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 119Revision E User’s and Installation Guide8 CommunicationThis chapter describes the communication feature
120 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ELanSafe software uses an RS-232 serial link to communicate with
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 121Revision E User’s and Installation GuideThe Event History Log lists up to 500 system events in chronolo
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 5Revision E User’s and Installation GuideEnergy Saver mode allows the UPS to operate in Bypass mode. In th
122 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E03/16/2099 21:25:25.850 N011: OUTPUT UNDER OR OVER FREQ OK (PM1
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 123Revision E User’s and Installation Guide9 UPS maintenanceThe components inside the UPS cabinet are secu
124 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E9.2 Performing preventive maintenanceThe UPS system requires ve
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 125Revision E User’s and Installation Guide9.3 Installing batteriesNOTEThere is no DC disconnect device wi
126 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E10 Product specifications10.1 Model numbersThe UPS systems are
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 127Revision E User’s and Installation Guide10.2.3 EnvironmentalOutput Voltage Balance 3% for 100% maximum
128 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E11 WarrantyThe product is warranted against defects in design,
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 129Revision E User’s and Installation Guide12 Installation checklistAll packing materials and restraints h
6 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E• Single UPS with two UPMs with separate batteries and a FI-UPM w
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 7Revision E User’s and Installation Guide1.7 For more informationRefer to the Eaton 9395 Integrated Batter
8 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E2 Safety warningsIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUC
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 9Revision E User’s and Installation Guideshock is less likely if you disconnect the grounding connection b
10 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E3 UPS installation plan and unpackingUse the following basic seq
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 11Revision E User’s and Installation Guide3.2.1 Environmental and installation considerationsThe UPS syste
IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSThis manual contains important instructions that you should follow during installation and mainten
12 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ETable 3-3: Air conditioning or ventilation requirements during f
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 13Revision E User’s and Installation GuideFigure 3-3. UPS cabinet dimensions (top view)Figure 3-4. UPS cab
14 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 3-5. UPS cabinet center of gravityFigure 3-6. Remote EPO
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 15Revision E User’s and Installation Guide3.2.2 UPS system power wiring preparationNOTEIf installing, as p
16 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ETable 3-5: Separate rectifier input UPM ratings and external wir
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 17Revision E User’s and Installation GuideTable 3-6: UPS cabinet power cable terminations for the Eaton 93
18 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ECAUTIONTo reduce the risk of fire, connect only to a circuit pro
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 19Revision E User’s and Installation Guide3.2.3 UPS system interface wiring preparationControl wiring for
20 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E3.2.4 Distributed bypass power wiring preparationRead and unders
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 21Revision E User’s and Installation Guide3.3 Inspecting and unpacking the UPS cabinetThe UPS cabinet is p
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) iRevision E User’s and Installation Guide1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . .
22 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ENOTEWhile waiting for installation, protect the unpacked cabinet
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 23Revision E User’s and Installation Guide4 UPS system installation4.1 Preliminary installation informatio
24 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E• Insert the forks all the way through the base. DO NOT insert f
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 25Revision E User’s and Installation GuideFigure 4-1. Removing left side shipping bracketFigure 4-2. Remov
26 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E4.3 Field installed UPM (FI-UPM) installationIf installing a sys
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 27Revision E User’s and Installation GuideFigure 4-3. Distributed bypass wire lengthNOTERequired parallel
28 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E4.6 Installing UPS external and battery power wiringNOTEThe UPS
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 29Revision E User’s and Installation GuideFigure 4-4. Conduit and wire entry locations
30 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 4-5. UPS power terminal locations - part a
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 31Revision E User’s and Installation GuideFigure 4-6. UPS power terminal locations - part bNOTEA unit with
ii UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.4.1 Multiple UPS parallel system modes . . . . . . . . . . . .
32 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 4-7. UPS power terminal locations - separate rectifier fe
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 33Revision E User’s and Installation GuideFigure 4-8. Front viewFigure 4-9. Side view. UPS power terminal
34 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E4.6.2 Battery wiringCAUTIONWhen sizing the battery system, do no
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 35Revision E User’s and Installation Guide4.7 Installing interface connectionsWARNINGHazardous voltages ar
36 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 4-10. Typical alarm relay connectionNOTEAlarm relay conta
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 37Revision E User’s and Installation GuideNOTEFor TB1, TB2 and TB3 connector assignments, see Figure 4-13
38 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ENOTEAll building alarm inputs require an isolated normally-open
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 39Revision E User’s and Installation GuideTable 4-1: TB1, TB2, and TB3 interface connections4.7.2 TB1 batt
40 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 4-14. Typical battery interface connectionNOTEBattery Aux
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 41Revision E User’s and Installation GuideFigure 4-15. X-Slot communication bays
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) iiiRevision E User’s and Installation Guide7.4.20 Transfer from High Alert to Bypass mode . . . . . . . .
42 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E4.8 Installing a remote EPO switchNOTEThis switch must be a dedi
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 43Revision E User’s and Installation GuideTable 4-2: Remote EPO wire terminationsFigure 4-17. Normally-ope
44 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 4-18. Normally-closed remote EPO switch wiringNOTERemote
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 45Revision E User’s and Installation Guide4.9 Installing options, accessories, and distributed bypass cont
46 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E5 Installing options and accessories5.1 Installing an optional H
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 47Revision E User’s and Installation GuideFigure 5-2. HotSync CAN Bridge Card connectionsTable 5-1: HotSyn
48 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E5.2 Installing distributed bypass control wiringNOTEWhen install
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 49Revision E User’s and Installation GuideFigure 5-3. Distributed bypass system CAN and Pull-Chain simplif
50 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 5-5. Distributed bypass Pull-Chain wiring without MOBsNOT
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 51Revision E User’s and Installation GuideFigure 5-6. Distributed bypass Pull-Chain wiring with MOBsNOTENC
i UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EList of TablesTable 3-1: UPS cabinet weights . . . . . . . . . .
52 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ETable 5-4: Pull-Chain wiring terminations with MOBsFrom To Funct
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 53Revision E User’s and Installation Guide6 Understanding UPS operation6.1 Looking inside the UPS systemTh
54 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.2 Single UPSA single UPS operates independently to support an
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 55Revision E User’s and Installation GuideFigure 6-2. Path of current through the UPS in normal modeDuring
56 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.2.3 Bypass modeThe UPS automatically switches to bypass mode i
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 57Revision E User’s and Installation Guide6.2.4 Variable Module Management SystemNOTEVMMS and ESS modes ar
58 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 6-4. Path of current through the UPS in Energy Saver Syst
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 59Revision E User’s and Installation GuideFigure 6-5. Path of current through the UPS in battery modeDurin
60 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.3 UPS system oneline configurationsThe system oneline drawings
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 61Revision E User’s and Installation GuideFigure 6-6. UPS system – common rectifier feed, common battery,
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) iRevision E User’s and Installation GuideList of FiguresFigure 1-1. Eaton 9395-550 (2*275) cabinet . . .
62 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 6-7. UPS system – common rectifier feed, separate battery
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 63Revision E User’s and Installation GuideFigure 6-8. UPS system with a Field Upgrade UPM – common rectifi
64 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 6-9. UPS system with a Field Upgrade UPM – common rectifi
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 65Revision E User’s and Installation GuideFigure 6-10. Simplified Dual-Feed UPS with maintenance bypass pa
66 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.4 Multiple UPS distributed bypass systemDistributed bypass par
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 67Revision E User’s and Installation GuideThe UPSs continually monitor themselves and the incoming utility
68 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.4.3 Bypass mode – distributed bypassIn Bypass mode, the output
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 69Revision E User’s and Installation GuideIn the Parallel Redundant (N+1) arrangement, the bypass circuitr
70 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E6.5 Multiple UPS distributed bypass system oneline configuration
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 71Revision E User’s and Installation GuideFigure 6-14. Typical distributed bypass system (1+1 and 2+0 conf
ii UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E
72 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EFigure 6-15. Typical distributed bypass system (2+1 and 3+0 conf
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 73Revision E User’s and Installation GuideFigure 6-16. Typical distributed bypass system (3+1 and 4+0 conf
74 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7 UPS operating instructionsThis section describes how to operat
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 75Revision E User’s and Installation Guide7.1.1 Control panelThe control panel is used to set up and contr
76 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ETable 7-1: Status indicators7.2.2 System eventsWhen the UPS syst
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 77Revision E User’s and Installation Guide7.2.3 Using the LCD and pushbuttonsThe LCD on the control panel
78 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ETable 7-2: Display function menu map7.2.5 Mimic screenFigure 7-4
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 79Revision E User’s and Installation GuideService History The Service History Log is for service personnel
80 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EContrast Adjust Select CONTRAST from the System Setup Level 0 me
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 81Revision E User’s and Installation GuideAdvanced PowerManagementThe Advanced Power Management Setup scre
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 1Revision E User’s and Installation Guide1 IntroductionThe Eaton® 9395 uninterruptible power supply (UPS)
82 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision EChange Password The Change Password screen allows the System Set
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 83Revision E User’s and Installation GuideTable 7-3: Display menu operation7.2.7 System Status Screen and
84 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision ETable 7-4: Typical system status messagesMaintenance Bypass Off;
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 85Revision E User’s and Installation GuideTable 7-5: Command menu operationNOTEThe Energy Saver System com
86 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.3 Single UPS operation7.3.1 Starting the UPS in Normal modeTo
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 87Revision E User’s and Installation Guide7.3.3 Starting the UPMsTo start the power module without transfe
88 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E7.3.4 Starting a single UPMTo start a single UPM:1. Unfasten the
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 89Revision E User’s and Installation Guide5. Press the SELECT pushbutton on the UPS Command menu bar.The U
90 UPS 450-550 kVA (2x225 - 2x275 kVA) 1027574User’s and Installation Guide Revision E5. Press the SELECT pushbutton on the UPS Command menu bar.The U
1027574 UPS 450-550 kVA (2x225 - 2x275 kVA) 91Revision E User’s and Installation Guide5. Press the SELECT pushbutton on the Bypass Command menu bar.If
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